What is the pillow plate?
The pillow plate consists of two stainless steel sheets that are laser welded together by welding a custom circular weld pattern. The inflation process pressurizes the two sheets, deforming the material and forming a cavity for the heat transfer medium. This inner cavity facilitates efficient fluid flow and heat transfer, enabling the pillow plate to handle liquids, vapors, or refrigerants effectively.
In addition to the inner channel, the space between adjacent pillow plates (outer channel) also allows fluid to flow. This enables heat exchange with external mediums, ensuring uniform temperature distribution and optimizing the overall heat transfer process.
This dual-channel design-combining inner and outer fluid pathways-makes pillow plates a compact and efficient heat exchanger solution for industrial cooling, heating, and energy recovery applications.
How Pillow Plate Heat Exchangers Operate?
Connecting pipe work to single and double plates necessitates careful layout to mitigate tensions from thermal and mechanical expansion, ensuring panel connections remain intact. Proper support for pipe work weight is essential, often achieved through suitable supports or expansion bends/joints.
For efficient heat transfer or uniform temperature distribution within tanks, installing double-profiled panels directly within the tank proves beneficial. These panels also serve as guide surfaces in tanks with agitators, facilitating optimal mixing and homogeneous heating or cooling.
Pillow plates offer unparalleled reliability and durability, capable of withstanding high pressures while maintaining structural stability. Their automated manufacturing process ensures flexibility, making them ideal across a spectrum of applications. Additionally, their ability to operate at extreme temperatures further enhances their suitability for demanding industrial processes.
Product Feature
Unique Pillow Plate Structure:
Provides a larger heat transfer area, ensuring efficient heat exchange between the medium and the plate.
High Strength and Corrosion Resistance:
Made from premium materials with excellent mechanical strength and resistance to corrosion, suitable for diverse industrial environments.
Wave Surface Heat Transfer Design:
The unique wave surface structure induces forced turbulence in internal fluids, significantly enhancing heat transfer efficiency.
Compact Design:
Space-saving construction allows for easy system integration and installation, optimizing space utilization.
Uniform Heat Transfer:
Ensures even temperature distribution, enhancing process stability and equipment precision.
Product Advantage
- High Heat Transfer Efficiency: The welding design enhances turbulence, improving the overall heat transfer coefficient.
- Energy Saving: Small internal volume requires minimal cooling/heating fluid, reducing pump capacity and energy consumption.
- Low Maintenance: High turbulence prevents deposits (e.g., algae, lime), lowering cleaning frequency.
- Cost-Effective: Allows the use of thinner materials, reducing welding and material costs for better economic benefits.
- Low Pressure Drop Design: Supports efficient fluid flow with minimal resistance, meeting heat exchange fluid circulation requirements.
- Process Stability: Uniform temperature control optimizes heat transfer, ensuring reliable and stable equipment performance.
- The individualized designs of single and double-sided pillow panel exchangers, coupled with customizable CNC laser welding systems, allow for versatile applications. Their compact design ensures high efficiency with minimal space requirements, low pressure loss, and reduced operating costs. Moreover, their flat surfaces ensure easy cleanability, even with contaminated media, compared to conventional pipes or mounted panels.
Metalli Customized Services
Metalli specializes in providing highly flexible Pillow Plate customization services tailored to your needs, covering dimensions, materials, and channel configurations to deliver a bespoke heat transfer solution for you.
Customizable Features
- Spot Welding and Seams: Tailored welding points and seams to optimize fluid flow and heat transfer.
- Dimensions: Fully customizable width, length, and thickness to fit your equipment requirements.
- Shape Options: Flat plates, curved designs, clamp-on jackets, and other special shapes for specific applications.
- Material Choices: High-quality stainless steel , titanium or other materials for superior corrosion resistance and durability.
Metalli technical engineers provide full support throughout the process. Custom designs based on your drawings are warmly welcomed!
| No. |
Parameter |
Specification |
| 1 |
Material |
Stainless Steel Grade: 430,304,316L,310S,2205,2507,904L.....
Titanium,duplex SS2205/2507,LDX-2101, Alloy,etc |
| 2 |
Fluid Compatibility |
Chilled water, brine, refrigerant, ethylene glycol, steam, hot water, thermal oil |
| 3 |
Surface treatment |
Mechanical Polishing, Mirror Polishing, Pickling and Passivation, Sandblasting, Electropolishing, Brushed Finish. |
| 4 |
Certification |
ISO9001/ ISO14001/ ISO45001 |
Size
(L x W x T) (MM) |
Material
(Stainless Steel) |
Max Working
Temperature(ºC) |
Max Pressure Heat
(MPa) |
Transfer Area
(M² / PC) |
Weight(KG/PC) |
| 1500x2500(1.0x2) |
304 |
600 |
2 |
7.5 |
60 |
| 1500x1500 (1.0x2) |
304 |
600 |
2 |
4.5 |
36 |
| 1200x2400(1.0x2 |
304 |
600 |
2 |
5.8 |
46 |
| 600x2000(1.0x2) |
304 |
600 |
2 |
2.4 |
19 |
| 1500x2500(1.0x2 |
316L |
600 |
2 |
7.5 |
60 |
| 1500x1500(1.0x2) |
316L |
600 |
2 |
4.5 |
36 |
| 1200x2400(1.0x21 |
316L |
600 |
2 |
5.8 |
46 |
| 600x2000(1.0x2) |
316L |
600 |
2 |
2.4 |
19 |
| 1200x2400(1.0x2 |
2205 |
600 |
2 |
5.8 |
46 |
| 600x2000(1.0x2) |
2205 |
600 |
2 |
2.4 |
19 |
| Application |
Specific Uses |
Industries |
| Cooling and Heating Tanks |
Cooling/heating beer tanks, wine tanks, milk tanks, and process tanks |
Food & Beverage |
| Conveyor Surface Cooling/Heating |
Cooling/heating production line conveyors and flat heat transfer surfaces |
Food Processing / Industrial |
| Refrigeration and Ice Storage |
Falling film chillers, immersion chillers, ice banks, and ice machines |
Refrigeration / Energy Storage |
| Heat Recovery Systems |
Heat recovery exchangers and heat recovery panels |
Renewable Energy / Power Plants |
| Cooling and Heating Panels |
Cooling/heating industrial equipment, aviation heat sinks, and heat panels |
Industrial Cooling / Aviation |
| Clamp-On Cooling Jackets |
Removable clamp-on designs for pipelines and temperature control |
Chemical / Process Industry |
| Immersion Heat Exchangers |
Immersion cooling plates and liquid heating |
Chemical / Industrial |
| Plate Bank Heat Exchangers |
Plate banks for sugar syrup concentration and pulp temperature control |
Pulp & Sugar Processing |
| Cooling/Heating Jackets |
Poultry equipment cooling and conveyor temperature control |
Poultry / Livestock |
Established in 2010, Metalli brings 14 years of expertise in metal processing and aluminum extrusion. We specialize in advanced thermal management technologies and highly customized solutions to meet the unique needs of industries such as automotive, energy, and manufacturing.
Trusted by businesses across Europe and North America, we combine innovation, cutting-edge technology, and a robust quality control system to deliver energy-efficient, reliable, and cost-effective products tailored to your requirements.
Frequently Asked Questions (FAQ)
1. Do you provide OEM services? Can you supply parts?
Yes, we provide full OEM services. Just share your drawings and detailed requirements, and we will deliver high-quality customized parts tailored to your needs.
2. How can we select the most suitable Pillow Plates?
Our experienced engineering team is here to assist you. Simply provide the detailed material characteristics and processing requirements, and we will recommend the most suitable solution for your application.
3. What are your advantages compared to competitors?
Our key advantages are quality, experience, and service:
- Quality: We maintain strict quality control at every production stage.
- Experience: Over 14 years of expertise in thermal management and heat exchange solutions.
- Service: One-stop supply chain, strong technical support, and fast response to customer needs.
4. How do you ensure product quality?
We ensure premium quality through:
- Strict Quality Control: Comprehensive testing and inspections at every production stage.
- Advanced Machinery: Precision guaranteed with state-of-the-art processing equipment.
- Skilled Workforce: Licensed operators and professional production standards.
- Certifications: Industry-recognized certifications prove the reliability of our products.
- 14+ Years of Experience: Our expertise in thermal management ensures consistent, trustworthy solutions.
5.Do you provide after-sales support?
Yes, we offer full after-sales support, including installation guidance, technical consultations, and troubleshooting to ensure your Pillow Plate operates efficiently.
Why choose us
Nanjing Metalli-your ideal partner for thermal management and metal fabrication solutions
Since 2008, Nanjing Metalli has been focusing on thermal management field. Our capabilities cover a wide range that provide you one-stop solution quicker and easier. Our main capabilities include:
1. Vacuum Brazing and Controlled Atmosphere Brazing
2. CNC machining
3. Welding
4. Aluminum extrusion
5. Aluminum die casting
6. Sheet metal fabrication covering laser cutting, stamping, drawing and bending
7. Surface coating
We emphasis prototype process. we use our vast experience in fluid dynamics, thermal performance, and material compatibility to optimize your design. To perform advanced thermal analysis, our engineers use simulation software like CFD, 6 Sigma. In addition to providing expert thermal and mechanical design engineering, we ensure that your products fit DFM concept so that your products can be built to your exact specifications as well as meet your delivery schedule.
We see quality aspects from manufacturing viewpoints. Focusing more on monitoring and minimizing process variable to keep stable quality level. Delivered products are performed 100% inspection or testing. Less worries of quality risk and loss
Our lean manufacturing and continuous improvement program aim at eliminating all wastes that do not add values. Our customers do not need to pay for wastes. The cost will be more and more competitive that help grow up your business and build your success.
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